40% of fleet tyres replaced early as report highlights hidden SMR cost

March 12, 2026

Tyres are one of the most overlooked areas of fleet management, yet new analysis suggests they are responsible for a significant share of avoidable service, maintenance and repair (SMR) costs.

A report from Venson Automotive Solutions highlights how tyre management can directly affect safety, efficiency and operating budgets.

Five key insights from the report

40% of fleet tyres are replaced early
Nearly half of tyres in managed fleets are replaced prematurely, often due to avoidable damage such as kerbing or potholes.
Tyres are a major hidden SMR cost
Unplanned tyre replacement adds significant expense for fleets, particularly where driver inspections and maintenance policies are inconsistent.
Tyre condition directly affects safety
Worn tyres dramatically increase stopping distances, especially in wet conditions, increasing the risk of collisions.
Electric vehicles will increase tyre wear
EVs can wear tyres up to 30% faster due to higher vehicle weight and instant torque delivery.
Better tyre management can reduce costs
Regular inspections, driver awareness and choosing tyres suited to vehicle usage can help fleets improve safety while controlling spending. FleetWise previously reported that most UK fleets do not consider retread tyres, despite clear cost and sustainability benefits.

For fleet operators, tyres may seem routine, but the report suggests they are one of the simplest areas where better management can deliver immediate savings.

Read the full report here.